The production of the seat is both difficult and simple. Two or three people and a leather sewing machine can wrap the leather chair. The surface looks okay, but it is much worse for experts.
The pattern making of leather chairs is the most basic and important work, and an important indicator to measure the quality of leather chairs. The pattern of leather chairs is checked by experienced professional technicians. After the pattern is determined, the next step is to enter the production process.
The first step is to cut the skin. A sheet of cowhide is about 40 to 50 square feet. The leather and leather surface of the cow's back are the best parts of a piece of leather. They are generally used for the backrest and cushion part of the seat. Because these two parts of the seat are subjected to long-term pressure and friction, they are also the parts we are most likely to observe. . The leather surface of tripe and cow neck is poor, and is generally used for the skirt part of the seat or the part that is not easy to see. The leather and cloth have a certain stretching direction. The phenomenon of unevenness is mostly caused by improper cutting direction.
The second step is sewing. After the leather is cut, the sewing process begins. There is also some particular attention here. Generally, a sponge with a thickness of 12 to 15 mm with a mesh bottom is placed under the leather, which is also called Chaoli Mian. Note that some shops cut corners here. When sewing, it is very important whether the worker is a skilled worker. Once the leather is stitched, it cannot be changed again, otherwise it will leave obvious pinholes on the leather. When checking, pay attention to whether the needle distance of the top thread is uniform and whether the leather head has Exposed, whether there are burrs and thread ends, whether the color of thread and leather is the same, etc.
The third step, set the seat, simply put the sewn leather cover on the seat. Simple to say, not so easy to do. When putting on, the leather cover will be torn or scratched accidentally. After putting on, the leather cover should be attached to the seat by tapping and pulling. The staples that fix the leather cover should be rust-proof. The size and tightness of the nail distribution should be consistent. When assembling the seat, the seam between the seat cushion and the back cushion should be symmetrical and neat.
The fourth step is to replace the seat. The door and interior space are limited, the size of the seat is not small, and it is relatively heavy. When reinstalling, it is necessary to avoid scratching the seat surface and not touch the car paint, so it must be done according to the requirements of the reinstallation process, otherwise, If you are not careful, you will lose all your efforts.
Generally, it takes 3 to 4 hours for the leather chair of a five-seater car to be completed.
After using the leather chair for a period of time, some car owners will encounter some troubles:
1. Foaming: also called delamination, mainly because of the quality of glue. Use imported leather as much as possible.
2. Needle and thread cracks: leftover problems in materials or craftsmanship. Find a store for repairs.
3. Fading: The quality of the leather itself is a problem. Try to choose imported leather.
4. Deformation: mainly concentrated in the seat cushion and backrest. It is a problem with the operation process, and it is not cut according to the texture of the leather. Well, the introduction about the production of leather chairs is here, I hope to help you.